100 m³/h Mobile Concrete Plant For Sale: Benefits and Technical Aspects
In the construction industry, the term “mobile concrete plant” often surfaces, particularly in discussions about efficiency and flexibility on job sites. But what exactly is a mobile concrete plant, and what are its technical components? This blog aims to break down both the advantages and the technical definitions and functionalities of a mobile concrete plant with 100 m³/h Mobile Concrete Plant.
Mobile Concrete Plant: An Overview
A mobile concrete plant, also known as a portable concrete batching plant, is a facility that combines various ingredients to form concrete. These ingredients typically include water, air, cement, aggregates (such as sand, gravel, or crushed stone), and admixtures (chemicals added to alter the properties of the concrete). Unlike stationary plants, mobile concrete plants are designed to be easily transported to different locations, providing flexibility and efficiency to construction projects. We will try to explain 100 m³/h Mobile Concrete Plant For Sale in this blog.
Production Capacity of 100 m³/h Mobile Concrete Plant For Sale
The production capacity of a mobile concrete plant refers to the amount of concrete it can produce in a given time frame, typically measured in cubic meters per hour (m³/hr). A plant with a capacity of 100 m³/h means it can produce 100 cubic meters of concrete every hour, ensuring a steady and reliable supply for large-scale projects.
When considering the steps of discharging, mixing, and weighing aggregates, which are time-consuming for concrete production, it affects the total production capacity. When evaluating plants, it’s crucial to understand the real production capacity. Considering these steps, the actual production capacity may fluctuate by about 5%, but this level of output is ideal for large infrastructure projects, commercial developments, and residential buildings. The high output reduces downtime and accelerates construction timelines.
Key Components of 100 m³/h Mobile Concrete Plant For Sale and Their Functions
Aggregate Bins and Feeders
These are used to store and feed aggregates into the mixing unit. The number of bins can vary, and they often include separate compartments for different sizes of aggregates.
This mobile concrete plant which have 100 m³/h production capacity has 4×10 m3 aggregate hopper.
Cement Silo
This is a large storage container for cement, a key ingredient in concrete. The silo is equipped with a screw conveyor that transports the cement from the silo to the mixer. The system includes advanced safety valves and other features to ensure secure storage and handling. 100 m³/h Mobile Concrete Plant For Sale
Depending on your production size and the distance of the cement supplier you need to decide on the cement stock silo volume for 100 m³/h Mobile Concrete Plant For Sale.
Water Tank and Metering System
Water is a crucial component of concrete. The water tank stores water and the metering system ensures the correct amount is added to the mix, integrating a precise weighing system for optimal results.
600 Lt water weighing capacity included the system for 100 cubic meter per hour.
Mixing Unit
At the heart of the mobile concrete plant, the mixing unit combines all the ingredients to form concrete. This unit can be either a pan, planetary, or twin-shaft mixer, each providing different mixing efficiencies and qualities.
Twinshaft Mixer | 3000 litres / 2000 litres,Hardox Side walls armor , Ni-Hard Paddle armor. 2 x 37 kW motors.
There are many other specifications for Twinshaft Mixer like auto lubrication, hydraulic system, etc.
Control System
Modern mobile concrete plants are equipped with automated control systems that manage the entire batching process. These systems, often powered by advanced technologies like Siemens SCADA, ensure accurate measurement and mixing of materials, enhancing the consistency and quality of the concrete produced.
By this system you will able to get invoices for specific customers, like type and amount of concrete.
Conveyor Belts
These are used to transport aggregates and other materials from one part of the plant to another, ensuring smooth and efficient operations.
Aggregate Transfer Conveyor: 1000×11800 mm and 15kW electricity motor. The chasis 8 mm thick, ST37-A1 quality.
Compressor for the pneumatic system is ready in the plant: 827 Lt/min Flow Rate, 7.5 kW Engine, 500 Lt tank volume. 8-12 bar working pressure.
Advantages of 100 m³/h Mobile Concrete Plant For Sale
Flexibility: These plants can be easily transported to different job sites, making them ideal for projects spread over a wide area or in remote locations.
Quick Setup: Mobile concrete plants are designed for rapid setup and teardown, meaning they can be operational within a short period after arriving on-site.
Reduced Transportation Costs: Producing concrete on-site reduces the need to transport it over long distances, saving on fuel and time, and minimizing the risk of concrete quality degradation.
Environmental Efficiency: By producing concrete close to where it will be used, mobile plants help reduce the carbon footprint associated with transporting heavy materials.
Technological Innovations
Recent advancements in mobile concrete plants include enhanced control systems, real-time monitoring of operations, and improved mixing technologies. These innovations contribute to higher efficiency, better quality control, and increased overall productivity.
Conclusion
Understanding both the benefits and technical aspects of a mobile concrete plant is crucial for optimizing its use and maximizing its advantages. With a clear grasp of its components, functions, and benefits, construction professionals can make informed decisions that enhance the efficiency and quality of their projects. A mobile concrete plant with a production capacity of 100 m³/hr, such as the “100.MB,” stands out as a powerful tool for meeting the demands of modern construction, offering both flexibility and high output. By investing in such a plant, construction companies can ensure timely project completion, reduce costs, and contribute to more sustainable building practices.
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