60m³ Mobile Concrete Plant: Benefits and Technical Aspects

In the construction industry, the term “mobile concrete plant” often surfaces, particularly in discussions about efficiency and flexibility on job sites. But what exactly is a mobile concrete plant, and what are its technical components? This blog aims to break down both the advantages and the technical definitions and functionalities of a mobile concrete plant with a production capacity of 60 cubic meters per hour.

If you are looking for 60m³ Mobile Concrete Plant For Sale read our blog to get knowledge about the product that we manufacture and the services that we provide for our customers both before and after the sale.

60m³ Mobile Concrete Plant: An Overview

A mobile concrete plant, also known as a portable concrete batching plant, is a facility that combines various ingredients to form concrete. These ingredients typically include water, air, cement, aggregates (such as sand, gravel, or crushed stone), and admixtures (chemicals added to alter the properties of the concrete).

Unlike stationary plants, mobile concrete plants are designed to be easily transported to different locations, providing flexibility and efficiency to construction projects.

 

Production Capacity Of 60m³ Mobile Concrete Plant

The production capacity of a mobile concrete plant refers to the amount of concrete it can produce in a given time frame, typically measured in cubic meters per hour (m³/hr). A plant with a capacity of 60 m³/hr means it can produce 60 cubic meters of concrete every hour, ensuring a steady and reliable supply for large-scale projects.

When considering the steps of discharging, mixing, and weighing aggregates, which are time-consuming for concrete production, it affects the total production capacity. When looking for plants, make sure you understand the real production capacity. Considering these steps, the production capacity may change by 5%, and this level of output is ideal for infrastructure projects, commercial developments, and residential buildings, reducing downtime and speeding up construction timelines.

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Key Components and Their Functions Of 60m³ Mobile Concrete Plant For Sale

• Aggregate Bins and Feeders: These are used to store and feed aggregates into the mixing unit. The number of bins can vary, and they often include separate compartments for different sizes of aggregates. Our 60 m³/hr mobile plant has a 4x9m³ total 36m³ aggregate bin.

Looking for a durable and long-lasting aggregate hopper? We are providing aggregate hoopers with abrasion plates! When you change the plate after long time you will also renew your aggregate hopper. Want to hear more? Call us!

• Cement Silo: This is a large storage container for cement, which is a key ingredient in concrete. The silo is equipped with a screw conveyor that transports the cement from the silo to the mixer. Determination of the silo capacity depends on many factors like production capacity and the most important point which is the distance between your production place and the cement provider. We strongly recommend to our customers use safety equipment and silo filters to ensure to provide safe and eco-friendly production.
• Water Tank and Metering System: Water is a crucial component of concrete. The water tank stores water and the metering system ensures the correct amount is added to the mix. Water tank capacity changes with the concrete production capacity per hour. 400 lt water weighing tank is used in our 60 m³/hr mobile plant.
• Mixing Unit: At the heart of the mobile concrete plant, the mixing unit combines all the ingredients to form concrete. This unit can be either a pan, planetary, or twin-shaft mixer, each providing different mixing efficiencies and qualities. A twin-shaft mixer is used in our 60 m³/hr mobile concrete plant.

• Control System: Modern mobile concrete plants are equipped with automated control systems that manage the entire batching process. These systems ensure accurate measurement and mixing of materials, enhancing the consistency and quality of the concrete produced. We are working with the most noticed companies in the world. Our partners in this project are SIEMENS and SCHNEIDER.
• Conveyor Belts: These are used to transport aggregates and other materials from one part of the plant to another, ensuring smooth and efficient operations. We are using special gearboxes and high-quality electricity and conveyor belts to prevent any kinds of problems while you are producing concrete for your projects.

Types of Mobile Concrete Plants

• Dry Mix Mobile Plant: In this type, all the ingredients except water are mixed in a dry form. Water is added separately during transportation to the construction site or directly at the site.
• Wet Mix Mobile Plant: Here, all the ingredients, including water, are mixed in the plant. This type generally provides a more homogeneous mix and is suitable for high-quality concrete production.

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Advantages of Mobile Concrete Plants

• Flexibility: These plants can be easily transported to different job sites, making them ideal for projects spread over a wide area or in remote locations.
• Quick Setup: Mobile concrete plants are designed for rapid setup and teardown, meaning they can be operational within a short period after arriving on-site.
• Reduced Transportation Costs: Producing concrete on-site reduces the need to transport it over long distances, saving on fuel and time, and minimizing the risk of concrete quality degradation.
• Environmental Efficiency: By producing concrete close to where it will be used, mobile plants help reduce the carbon footprint associated with transporting heavy materials.

Technological Innovations

Recent advancements in mobile concrete plants include enhanced control systems, real-time monitoring of operations, and improved mixing technologies. These innovations contribute to higher efficiency, better quality control, and increased overall productivity.

Conclusion

Understanding both the benefits and technical aspects of a mobile concrete plant is crucial for optimizing its use and maximizing its advantages. With a clear grasp of its components, functions, and benefits, construction professionals can make informed decisions that enhance the efficiency and quality of their projects.

A mobile concrete plant with a production capacity of 60 m³/hr stands out as a powerful tool for meeting the demands of modern construction, offering both flexibility and high output. By investing in such a plant, construction companies can ensure timely project completion, reduce costs, and contribute to more sustainable building practices.

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