Rock to Concrete: The Journey of Strength
At MEGA Concrete Batching Plants, we’re proud to be at the heart of this transformation. Our high-performance stationary concrete batching plants are built to turn rock into ready-to-pour concrete with precision, speed, and consistency.
A modern city starts with a single powerful foundation: concrete. From massive infrastructure projects to everyday buildings, this versatile material shapes our world. But have you ever wondered how raw rocks from deep within the earth become the concrete used in construction?
Whether you’re searching for a concrete plant in Iraq or comparing the best options for a concrete batching plant for sale, this guide will walk you through the entire journey—from quarry to construction site.
Step 1: From Rock to Aggregate
The journey of concrete begins at the quarry, where raw materials such as limestone, granite, and basalt are extracted, crushed, and screened into aggregates. These aggregates make up 60–75% of concrete volume and define its strength and workability.
Common Rock Types Used in Concrete Production:
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Limestone – Ideal for standard concrete due to its availability and workability
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Granite – Durable and abrasion-resistant, perfect for high-strength mixes
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Basalt – Extremely tough, used in industrial and marine structures
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Sandstone – Great binding properties, often used in local mixes
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River Gravel – Naturally rounded, excellent for flowable concrete mixes
MEGA’s stationary batching plants are equipped with 2–3–4 aggregate storage bins (8–30 m³ capacity per bin), configured as star-type or linear-type, ready to store and deliver your chosen aggregates efficiently. Different configurations are available.
Step 2: Aggregate Sizing – Tailoring Concrete Strength
Different concrete applications require specific aggregate sizes. The correct gradation ensures a balance between strength, durability, and workability.
| Concrete Type | Aggregate Size | Typical Use Case |
|---|---|---|
| Standard Concrete | 10–20 mm | Sidewalks, residential slabs, general construction |
| High-Strength Concrete | 5–10 mm (dense packing) | Columns, bridges, load-bearing foundations |
| Lightweight Concrete | 4–10 mm (lightweight) | Insulation, precast panels, non-structural elements |
| Pervious Concrete | 10–20 mm (no sand) | Eco-parking areas, drainage systems |
| Self-Compacting Concrete | 5–12 mm + fines | Reinforced formworks, tight mold spaces |
| RCC (Roller Compacted) | 10–25 mm (low slump) | Dams, highways, container terminals |
| Fiber-Reinforced Concrete | Varies with fiber | Industrial floors, tunnels, repair structures |
| Shotcrete | Fine-grain aggregates | Tunnel linings, slope stabilizations, pool shells |
| Decorative / Colored | Custom blends | Architectural concrete, walkways, parks |
| Mass Concrete | 20–40 mm (slow hydration) | Dams, deep foundations, retaining walls |
Our aggregate weighing belts use high-precision load cells to ensure consistent batching and accurate dosing for all concrete types.
The whole system is controlled by an automation system that is built up by PLC and SCADA. Visit our blog to know more…
Step 3: Cement – The Glue That Binds
Cement is the essential binder in concrete. When mixed with water, it begins the hydration process, creating a paste that bonds with aggregates and hardens over time.
Common Cement Types Used in Concrete:
| Cement Type | Specification | Application |
|---|---|---|
| CEM I (Ordinary Portland Cement) | EN 197-1 standard | General construction, reinforced concrete |
| CEM II (Blended Cement) | With fly ash, slag | Sustainable construction, reduced heat generation |
| CEM III (Blast Furnace Cement) | High slag content | Mass concrete, aggressive environments |
| Sulfate-Resistant Cement (SRC) | Low C₃A content | Marine works, sewage treatment plants, foundations in sulfate soils |
MEGA batching plants include:
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1–4 Cement Silos (50–200 tons)
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Load-cell-based cement hoppers (ready for following batch)
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Pneumatic discharge valves (controlled by Automation System)
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Screw conveyors with customizable lengths.
Step 4: Water and Admixtures – Perfecting the Mix
Water activates the hydration process and helps adjust the workability. Our plants utilize stainless steel water tanks equipped with precision load cells to ensure optimal water-cement ratios.
We also integrate chemical additives into the batching process, including:
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Plasticizers – Improve workability without adding water
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Accelerators – Speed up curing in cold or fast-track projects
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Retarders – Delay setting time during large pours or hot climates
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Air-Entraining Agents – Add tiny air pockets for freeze-thaw resistance
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Fiber feeders – For automatic steel/synthetic fiber dosing in FRC
Each MEGA plant has a separate weighing system for additives, integrated into the central automation system.
Are you wondering about harsh conditions? Let us bring a solution to your problems. MEGA Concrete Batching Plants
Step 5: Explore All Concrete Types That MEGA Concrete Plants Produce
| Concrete Type | Strength Range | Applications |
|---|---|---|
| Standard Concrete | 20–40 MPa | Slabs, foundations, sidewalks |
| High-Strength Concrete | 40–100 MPa | Bridges, high-rises, structural beams |
| Lightweight Concrete | 800–1800 kg/m³ | Roof panels, precast non-load elements |
| Pervious Concrete | 10–20 MPa | Parking lots, bike paths, stormwater areas |
| Self-Compacting Concrete | 30–60 MPa | Dense reinforcement, architectural forms |
| RCC (Roller Compacted) | 20–60 MPa | Dams, container yards, heavy-duty pavements |
| Fiber-Reinforced Concrete | 25–80 MPa | Warehouses, airports, seismic-resistant structures |
| Shotcrete (Sprayed Concrete) | 20–50 MPa | Tunnel linings, slope protection, repair works |
| Decorative / Colored Concrete | 20–40 MPa | Pavements, garden paths, commercial plazas |
| Mass Concrete | 10–30 MPa | Dams, deep basements, temperature-sensitive pours |
First of all, consider what type of concrete you are planning to produce. Each type of Concrete Mixer has specific benefits for your goal.
Step 6: Inside MEGA Stationary Concrete Batching Plants
Our concrete plants are engineered for high capacity, precision batching, and long-term durability. Here are some of the key technical details:
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🔧 Production Capacity: Up to 200 m³/h.
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🌀 Mixer Options: Twin-shaft (standard), planetary, or pan.
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🧱 Mixer Volume: 1.5 m³ to 4.0 m³ compacted concrete.
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📦 Aggregate Storage: 4–6 bins (15–25 m³ each).
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⚖️ Weighing Systems: Load-cell-based for aggregates, water, cement, and additives.
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🧠 Automation: SCADA and PLC with touchscreen/computer control.
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🌡 Control Cabin: Air-conditioned, remote-access enabled.
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🛠 Steel Structure: Corrosion-resistant, high-quality steel.
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📄 Certifications: Compliant with ISO and CE.
Step 7: Batching, Mixing & Delivery – Your Project, On Schedule
MEGA batching plants batch raw materials into concrete with automated precision. Real-time monitoring (SCADA) ensures that every batch meets project specs, from standard mixes to RCC and shotcrete.
Once mixed, concrete is loaded into truck mixers. With fast-loading capability and high hourly output, MEGA Concrete Plants help keep projects on time and on budget.
Concrete Plant in Iraq – A Real Project Success
We are proud to have delivered one of our state-of-the-art stationary concrete batching plants to a valued customer in Iraq. With a production capacity of 120 m³/h, this plant is now actively supporting a major infrastructure development project.
If you’re looking for a concrete batching plant in Iraq, trust MEGA to deliver reliable performance, technical support, and durable equipment built to thrive in any environment.
Why Choose MEGA?
✅ Full range of concrete types
✅ Customizable plant configurations
✅ Globally certified equipment
✅ Fast setup, efficient operation
✅ Strong presence in international markets, including Iraq, Syria, United Arab Emirates…
✅ Excellent after-sales support
Conclusion
From rock to concrete, MEGA is your partner at every step. Whether you need RCC, self-compacting concrete, or decorative concrete, our plants deliver unmatched precision and performance.
Looking for a concrete plant in Iraq or exploring a concrete batching plant for sale?
Choose MEGA for proven technology, international trust, and production capacity up to 200 m³/h.
ONLINE TRACKING
You can track the production stage of the concrete batching plants that you have ordered by using the special IP address we provide. Additionally, once the production is completed, you can track the shipment process of the concrete batching plants using the live tracking number we provide.
📞 Contact us today to find the right concrete batching plant for your next project.
Written by Kadir MERSINLI
+90 542 359 67 37